Course features<\/p>\n[\/vc_column_text]
Training hours: 16 h
\nOn-site format
\nDuration: 2 days
\nDates: November 2026<\/p>\n <\/div>[nectar_btn size=”large” button_style=”regular” button_color_2=”extra-color-gradient-1″ icon_family=”default_arrow” url=”#temario” text=”Course syllabus” margin_top=”15″][divider line_type=”No Line” custom_height=”3vw”][\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”2\/3″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_row_inner column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all” css=”.vc_custom_1504187365562{margin-bottom: 2% !important;}”][vc_column_inner column_padding=”padding-1-percent” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][fancy_box box_style=”color_box_basic” icon_family=”fontawesome” box_color=”#866847″ box_color_opacity=”0″ box_alignment=”left” border_radius=”5px” image_loading=”default” min_height=”140″ icon_fontawesome=”fa fa-book” icon_size=”45″]\n
Methodology used<\/p>\n
The training is delivered in on-site format at the MTORRES facilities (Pamplona), combining classroom-based theoretical sessions with plant practice on real equipment.<\/p>\n
Day 1
\n\u2022 Morning (Classroom)
\n– Splicer optimisation in the corrugator: reliability, continuity and production efficiency.
\n– Complete theoretical description of the splicer, its components and operation. Differences between typologies and technologies will be included.
\n– Detection of typical problems through digital tools, with practical examples and alternation between classroom and plant.<\/p>\n
\u2022 Afternoon (Plant)
\n– Splicer maintenance, identification and definition of typical problems.
\n– Practical problem-solving cases in the plant, with access to real machines and spare parts for direct handling.<\/p>\n
Day 2
\n\u2022 (Plant). Morning and afternoon
\n– Splicer maintenance, identification and definition of typical problems.
\n– Practical problem-solving cases in the plant, with access to real machines and spare parts for direct handling.<\/p>\n
Participants will actively work on the equipment, simulating common incidents and applying corrective procedures in a real production environment.<\/p>\n[\/fancy_box][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row type=”full_width_background” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” top_padding=”6%” bottom_padding=”4%” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” id=”temario” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” gradient_type=”default” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”left-right” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][\/vc_column][vc_column column_padding=”padding-2-percent” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”left-right” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][nectar_highlighted_text scribble_color=”#F98200″ style=”scribble” scribble_shape=”squiggle-underline” scribble_thickness=”regular” scribble_speed=”1.3s” scribble_easing=”ease_in_out” text_direction=”default”]\n
Impact of splicers on productivity and waste in the corrugator
\nSplicer operational failures
\nPoor quality pneumatic circuits and compressed air supply
\nLevelling and parallelism issues between the splicer, reelstands and preheaters
\nPaper reel-related problems
\nMalfunction and incorrect adjustments of peripherals, reelstands and preheaters<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”2.- CTS Splicer description”][vc_column_text css=”” text_direction=”default”]\n
Principle of glue-free overlapping splice.
\nSplicing unit and control types (pneumatic and electronic).
\nAdditional elements: double accumulator, flywheel, touch screen.<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”3.- Components and technical schematics”][vc_column_text css=”” text_direction=”default”]\n
Frames, glue arms, cutting systems and rollers.
\nPneumatic schematics and basic operating sequences.
\nNew reel preparation and gluing sequence.<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”4.- Brake and accumulator control”][vc_column_text css=”” text_direction=”default”]\n
Brake systems (pneumatic and electronic).
\nWeb tension management.
\nAcceleration sequence and operation of single and double accumulators.<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”5.- Automation and PLC”][vc_column_text css=”” text_direction=”default”]\n
Siemens Step-5 and Step-7 automation.
\nTouch screen configuration, PID control and correction factors.
\nAutomated splicing and acceleration sequences.<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”6.- Calculations and technical parameters”][vc_column_text css=”” text_direction=”default”]\n
Theoretical brake calculation (diameter, tension and TAPPI tables).
\nDiameter determination using encoders and pulse detectors.
\nPID control adjustments and pressure ramps.<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”7.- Splicing sequences”][vc_column_text css=”” text_direction=”default”]\n
Comparison between traditional and new methods.
\nMinimisation of defects (slackness, blisters and tension variations).
\nDetailed automatic splicing sequence.<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”8.- Operational adjustments and recommendations”][vc_column_text css=”” text_direction=”default”]\n
Pressure and ramp adjustments according to reel width and type.
\nThreshold configuration in the control system.
\nPractical application of adjustments in the plant<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”9.- Safety and working conditions”][vc_column_text css=”” text_direction=”default”]\n
Inhibition protocols, emergency stop and emergency management.
\nIdentification and maintenance of sensors, detectors and solenoid valves.<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”10.- Practical plant case studies”][vc_column_text css=”” text_direction=”default”]\n
Diagnosis and resolution of frequent incidents
\nErrors in diameter calculation.
\nReel centring failure.
\nAutomatic loading sequence.
\nPhotocells and automatic splicing<\/p>\n[\/vc_column_text][\/toggle][toggle color=”Default” heading_tag=”h5″ heading_tag_functionality=”default” title=”11.- Data capture and analysis tools”][vc_column_text css=”” text_direction=”default”]\n
Importance of data capture in production processes.
\nMethods and tools for data acquisition and processing.
\nVisualisation and analysis for incident detection.
\nUse of data to support continuous improvement and overall plant efficiency.<\/p>\n[\/vc_column_text][\/toggle][\/toggles][\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/4″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” centered_text=”true” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” enable_animation=”true” animation=”fade-in-from-bottom” mobile_disable_entrance_animation=”true” animation_easing=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][nectar_highlighted_text scribble_color=”#F98200″ style=”scribble” scribble_shape=”basic-underline” scribble_thickness=”regular” scribble_speed=”1.3s” scribble_easing=”ease_in_out” text_direction=”default”]\n
Programme designed to train participants in the diagnosis and resolution of critical failures in the paper infeed and splicing area of the corrugator (cutting, bonding, tensions, parallelism, air quality, reel condition and peripherals), ensuring process continuity, product quality and minimum waste.<\/p>\n